The rim is made from 3 pieces of maple, each about 1/4in thick and 3in wide. Each piece needs to be steam bent to form a circle about 12in in diameter. I used an electric water heater element as a heat source to create the steam. I fashioned a little boiler using some black pipe and fittings. The element screws into a fitting at the bottom, and the water supply comes in from the side. Steam comes out the top through a hose to the steam box, where the maple strips are housed.
The steam box is made from pine boards screwed together, with a hinged door in front. The water supply is from a bucket with a vinyl hose running to the boiler. It is important to keep the water level high enough so the heating element is completely submerged to prevent it from burning out. I added water to the bucket as needed to keep the level in the right spot.
Here’s a video of my setup:
http://youtu.be/b9hivXYrcBA&w=550
I soaked the 3 maple strips in water overnight to try to fully saturate them. On my steaming day I fired up my boiler and placed the strips in the steam box.
After about an hour I removed one strip at a time and wrapped it around a form seen here:
The form is made from 2 pieces of 2x lumber glued together. A metal bracket holds the end of a maple strip, and a metal band helps to keep the maple strip close to the form as it is being bent. With help from my son, I bent each strip around a form and used clamps to hold them in place:
After about a 1/2 hr or so I removed the strips from their forms and held them in shape with clamps to let them fully dry.
Hi Ken – could you just put the strips in a pan on the stove with water in the bottom and the strips just in the pan with the top on but being held up out of the water like when you cook a turkey? Seems like a lot of work to have to create the boiler?
I have seen it done by boiling the strips in a pan on the stove, but that actually seemed more troublesome. The strips are 40in long so boiling in a pan or steaming them seemed too difficult to me.