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The rim is made from 3 pieces of maple, each about 1/4in thick and 3in wide.  Each piece needs to be steam bent to form a circle about 12in in diameter.  I used an electric water heater element as a heat source to create the steam.  I fashioned a little boiler using some black pipe and fittings.  The element screws into a fitting at the bottom, and the water supply comes in from the side.  Steam comes out the top through a hose to the steam box, where the maple strips are housed.

Steam boiler made from a water heater element, pipe and fittings.

Steam boiler made from a water heater element, pipe and fittings.

The steam box is made from pine boards screwed together, with a hinged door in front.  The water supply is from a bucket with a vinyl hose running to the boiler.  It is important to keep the water level high enough so the heating element is completely submerged to prevent it from burning out.  I added water to the bucket as needed to keep the level in the right spot.

Steam Box

Steam Box

Here’s a video of my setup:
http://youtu.be/b9hivXYrcBA&w=550

I soaked the 3 maple strips in water overnight to try to fully saturate them.  On my steaming day I fired up my boiler and placed the strips in the steam box.

After about an hour I removed one strip at a time and wrapped it around a form seen here:

Rim Strip Bending Form

Rim strip fending form

The form is made from 2 pieces of 2x lumber glued together.  A metal bracket holds the end of a maple strip, and a metal band helps to keep the maple strip close to the form as it is being bent.  With help from my son, I bent each strip around a form and used clamps to hold them in place:

Rim Strips on Forms

Rim strips on forms

All 3 done

All 3 done

After about a 1/2 hr or so I removed the strips from their forms and held them in shape with clamps to let them fully dry.

Rim removed from form

Rim strip removed from form

Rim strips removed from forms

Rim strips removed from forms